Product Description
Kwiklift 108-Page Residential Elevator Installation, Service, and Wiring Diagrams.
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TABLE OF CONTENTS PAGE
1 YEAR LIMITED WARRANTY .................................................................................................1
INTRODUCTION........................................................................................................................2
GENERAL SPECIFICATIONS...................................................................................................3
TOOLS AND MATERIALS REQUIRED ....................................................................................4
ELEVATOR TERMINOLOGY ....................................................................................................5
INSTALLATION SAFETY TIPS.................................................................................................7
PRELIMINARY INSTALLATION PROCEDURES .....................................................................8
PRE-DELIVERY...............................................................................................................................8
WHEN YOU (THE DEALER) RECEIVE THE ELEVATOR ..............................................................9
PRE-INSTALLATION CHECK .........................................................................................................9
PREPARATION FOR INSTALLATION ...................................................................................10
PLACEMENT OF THE POWER UNIT...........................................................................................12
INSTALLATION PROCEDURES.............................................................................................15
KWIKLIFT BASE SECTION...........................................................................................................15
Wood.......................................................................................................................................15
Concrete..................................................................................................................................16
Concrete Block........................................................................................................................16
Other Walls .............................................................................................................................16
INTERMEDIATE SECTIONS.........................................................................................................17
FILING THE RAIL JOINTS.............................................................................................................19
TOP RAIL SECTION......................................................................................................................19
FINAL RAIL CHECK ......................................................................................................................19
JACK INSTALLATION ...................................................................................................................19
SPLIT CYLINDER ASSEMBLY .....................................................................................................22
PLUNGER ASSEMBLY .................................................................................................................22
CYLINDER BARREL ASSEMBLY .................................................................................................23
CABLE HYDRAULIC INSTALLATION...........................................................................................23
HYDRAULIC INSTALLATION........................................................................................................25
BLEEDING AIR FROM THE CYLINDER.......................................................................................29
OIL SPECIFICATIONS ..................................................................................................................29
SLING ASSEMBLY........................................................................................................................30
PLATFORM INSTALLATION.........................................................................................................31
OVER AND UNDER TRAVEL........................................................................................................32
ADJUSTING THE CABLES ...........................................................................................................32
INSTALLING THE RAIL STOPS....................................................................................................33
SETTING THE SAFETIES.............................................................................................................33
ELECTRICAL INSTALLATION ...............................................................................................35
HALFWAY JUNCTION BOX..........................................................................................................35
CONTROLLER ..............................................................................................................................36
TRAVELING CABLES ...................................................................................................................37
HALFWAY BOX CONNECTIONS..................................................................................................38
MECHANICAL SWITCHING - KWIKLIFT MODEL I (ONLY) .........................................................40
Installing the Mechanical Switch Assemblies..........................................................................40
Cams and Switches ................................................................................................................41
Sequence of Operations for Switches.....................................................................................42
OPTICAL SENSOR SCANNING - KWIKLIFT MODEL II (ONLY)..................................................44
Installing the Opto-Reader Board............................................................................................44
iii
Installing the Left Side Switch Mounting Assembly (Kwiklift II) ...............................................44
Opto-Readers and Vanes .......................................................................................................45
Sequence of Operations for LED’s on the Vane .....................................................................47
FLOOR VERIFICATION INFRA-RED (FVIR) FOR KWIKLIFT MODELS I AND II ........................47
SETTING THE FLOOR INDICATOR DISPLAY.............................................................................48
MECHANICAL INSTALLATION / FINAL ADJUSTMENTS .................................................... 49
ADJUSTING AND SETTING THE CONCORD EPV VARIABLE SPEED VALVE.........................49
MICROPROCESSOR....................................................................................................................49
OVER PRESSURE RELIEF VALVE..............................................................................................49
PRESSURE GAUGE .....................................................................................................................51
SLACK ROPE MONITOR (KS)......................................................................................................51
NEGATIVE PRESSURE SWITCH.................................................................................................51
SEQUENCE OF OPERATION OF THE EPV VALVE ...................................................................52
DETERMINING SPEEDS ..............................................................................................................53
PROGRAMMING THE VALVE ......................................................................................................53
KWIKLOCK INSTALLATION USING TEMPLATE.........................................................................57
INSTALLATION CHECKS .............................................................................................................60
Verifying Kwiklock Function ....................................................................................................61
Kwiklock Maintenance ............................................................................................................61
AUTOMATIC CAB LIGHTING .......................................................................................................62
CAB INSTALLATION.....................................................................................................................63
AUTO-GATE OPERATOR (IF EQUIPPED)...................................................................................66
ADJUSTMENTS TO THE AUTO-GATE OPERATOR...................................................................66
SERVICING THE CABLE HYDRAULIC JACK UNITS ..................................................................67
PROCEDURE FOR RESEALING CYLINDERS ............................................................................69
INSTALLATION OF MANUAL FIRE-RATED PRO-DOORS (OPTION) ........................................71
PRO-LOCK ....................................................................................................................................72
Pro-Lock Operation.................................................................................................................72
Pro-Lock Adjustment...............................................................................................................72
ELECTRICAL CONTACTS ADJUSTMENT...................................................................................73
TROUBLESHOOTING GUIDE ................................................................................................ 75
TESTING OPERATION ........................................................................................................... 77
MAINTENANCE AND INSPECTION CHECK................................................................................78
BEFORE LEAVING THE JOB SITE........................................................................................ 79
APPENDIX ‘A’......................................................................................................................... 80
ELECTRICAL SCHEMATICS ........................................................................................................80
APPENDIX ‘B’....................................................................................................................... 103
TROUBLESHOOTING VIA THE SEQUENCE OF OPERATIONS.............................................103
APPENDIX ‘C’....................................................................................................................... 107
ADDITIONAL DRAWINGS ..........................................................................................................107
